Rotary Bottle Filling Capping Machine
Monoblock filling capping machine, magnetic pump liquid filler, vial filling capping line, small bottle
packaging machine, vibratory bowl unscrambler cap feeder.
High-Speed Rotary Bottle Filling Capping Machine for Small Vials & Liquids
Maximize your production with our high-speed Monoblock Rotary Bottle Filling Capping Machine.Seamless magnetic pump filling and precise capping for small vials in one compact unit.
In the highly competitive landscape of liquid packaging, efficiency, floor space optimization, and precision are critical drivers for operational success. For manufacturers handling small-dose liquids—such as pharmaceuticals, essential oils, cosmetics, reagents, and e-liquids—traditional multi-stage, multi-machine setup often introduces unnecessary transition delays, risks of bottle tipping, and larger footprints. The definitive solution to these challenges is the advanced Rotary Bottle Filling Capping Machine (YTJ-100), an all-in-one monoblock system engineered specifically for stable, high-speed, and seamless micro-to-small dose packaging.
The Monoblock Advantage: Eliminating Transitions, Maximizing Speed
Traditional production lines separate the filling station from the capping station, relying on long conveyor
networks to move open, filled containers from one machine to another. For small, lightweight, or slim bottles (stable bottle types), this transition phase is a hotbed for production bottlenecks, frequent cosmetic damage, or product spillage caused by conveyor vibration.
The Rotary Bottle Filling Capping Machine redefines this workflow by integrating both critical processes into a single, synchronized rotary monoblock star-wheel mechanism. Because the bottles do not need to transition between two detached machines, the transition risk is completely neutralized. The containers remain securely nested in precision-machined pockets throughout the entire cycle, facilitating drastically accelerated throughput speeds of 20 to 50 pieces per minute, while significantly minimizing the overall cleanroom or factory footprint requirement.
Key Process Synchronization: From precise liquid dosing to automatic cap feeding via an integrated vibratory bowl system, up to the final torque-controlled sealing—every step occurs within a continuous, smooth rotary sequence.
Advanced Technological Core: Magnetic Pump & Smart Feeding
The technological sophistication of the YTJ-100 model lies in its specialized components tailored for premium liquid processing:
Magnetic Pump Liquid Filling: Utilizing highly precise magnetic drive pumps, the system delivers exceptional chemical resistance and sanitary operation, ensuring zero cross-contamination. It offers a highly versatile, adjustable filling range of 2–80 mL with a stringent dosing accuracy of ±1% (for 100ml baselines), making it perfect for high-value formulations.
Integrated Vibratory Bowl Cap Feeder: Caps are automatically oriented, sorted, and continuously fed via a robust vibratory bowl system, ensuring a flawless cap-to-bottle handoff without manual intervention.
Engineered for Micro-to-Small Containers: Optimized for bottle diameters ranging from 10–50 mm and heights from 50–280 mm, the machine handles delicate, slender bottle profiles with unparalleled stability.
TECHNICAL SPECIFICATIONS (MODEL: YTJ-100)
Machine Model: YTJ-100
Production Speed: 20 – 50 pcs / min
Applicable Bottle Diameter :10 – 50 mm
Applicable Bottle Height / Length: 50 – 280 mm
Filling Method: Magnetic Pump (Liquid)
Filling Range Capacity :2 – 80 mL (Fully Adjustable)
Filling Dosing Accuracy: ±1% (100ml)
Power Rating / Voltage: 2.3 Kw (220V 50Hz)
Working Pneumatic Pressure ：0.6 – 0.8 MPa
Air Consumption Rate ：0.5 m³/min
Net Equipment Weight： Approx. 600 Kg
Mainframe Dimensions (L * W * H) ：2500 x 1400 x 1500 mm
Why the YTJ-100 is the Smart Investment for Modern Facilities
For facility managers and procurement teams assessing capital expenditures, the YTJ-100 Rotary Bottle Filling Capping Machine offers an exceptionally short ROI period. By merging multiple operations into one mainframe driven by a 2.3 Kw motor, you save directly on electricity consumption, maintenance labor, and replacement parts compared to managing independent filling lines and capping machines. Running on standard pneumatic pressures of 0.6–0.8 MPa, this unit integrates easily into established utility backbones,providing a turn-key upgrade path for expanding your output capacities without expanding your factory walls.
Conclusion
When dealing with small fill volumes and narrow container bases, compromising on line stability means sacrificing product and profit. Capitalizing on a monoblock configuration, magnetic pump precision, and vibratory bowl automation, the YTJ-100 Rotary Bottle Filling Capping Machine stands out as the premium choice for brands seeking to safely accelerate their manufacturing lines with zero transitional overhead.